Achieve consistent geometry, superior surface finish, and enhanced tool life with Work Out’s advanced diamond dressing solutions — now supported in India by Prativ Technology and Engineering.

ABOUT THE TECHNOLOGY

The Heart of Gear Honing: Perfect Dressing

Gear honing quality depends heavily on the accuracy of the dressing tool that shapes the honing wheel.

Work Out manufactures high-precision diamond dressing gears that ensure:

  • Absolute fidelity to gear geometry
  • Uniform removal rates
  • Extended honing wheel life
  • Stable performance over long production cycles
  • Reduction in burn marks and noise excitation

These tools are engineered to deliver maximum repeatability and minimal wear, critical for automotive transmission manufacturers and precision gear suppliers.

WHY WORK OUT’S DRESSING TOOLS ARE DIFFERENT

  1. Precision Geometry with Micron-Level Accuracy

Each dressing tool is manufactured using CNC grinding, lapping, and diamond deposition processes that replicate the customer’s gear profile with extreme precision.

  1. High-Performance Diamond Superabrasives
  • Premium natural or synthetic diamond grades
  • Controlled crystal orientation
  • Uniform bond structure for long tool life

Result:
Sharper cutting, cooler performance, and consistent material removal.

  1. Custom-Built for Every Gear Type

Work Out produces dressing tools for:

  • Spur & helical gears
  • Powertrain gears
  • EV drivetrain gears
  • E-axle and reduction gears
  • High module + low module designs
  • Parallel or crowned tooth profiles

Every tool is tailored to match:

  • Module
  • Pressure angle
  • Lead angle
  • Required dressing stock
  • Wheel specifications (porosity, hardness, grain)

Machine brand (Klingelnberg, Nagel, Kapp, etc.)

  1. Ultra-Stable Tool Life

Typical improvements seen by customers:

  • 30–40% longer tool life
  • Less frequent wheel reconditioning
  • More stable production batches
  • Reduced scrap and rework
  1. Engineered for Modern High-Speed Honing

Dressing tools are optimized for:

  • High RPM dressing processes
  • Continuous hogging + finishing operations
  • Dry or oil-based honing environments
  • Thermal stability during long cycles

THE MANUFACTURING ADVANTAGE

Advanced Materials

  • Premium steel or carbide cores
  • High-performance diamond coatings
  • Optimized bond systems for controlled wear

Surface Engineering

  • Precision lapping of the tooth profile
  • Edge honing to prevent micro-chipping
  • Balancing for high-speed rotation

Quality Validation

Each tool undergoes complete dimensional and functional validation (profile, pitch, helix, runout checks).

SECTION: INDUSTRIES & APPLICATIONS

These tools are ideal for:

  • Automotive transmission plants (MT, AT, DCT, CVT)
  • EV and hybrid powertrains
  • Agricultural machinery
  • Machine tool manufacturers
  • Precision gear job shops

Applications include:

  • Final honing of gears after heat treatment
  • Noise-critical gears (NVH sensitive)
  • Fine finishing of hardened steel components

BENEFITS FOR INDIAN MANUFACTURERS

Through the India partnership:

  • Faster delivery cycles
  • Local engineering support
  • Application study for the correct diamond specifications
  • Wheel-dressing strategy optimization
  • Trouble-shooting on-site (burn marks, profile deviation, tool wear)
  • Consistent tool availability with reorder management

Get the Right Dressing Tool for Your Honing Machine

Our engineering team in India can help you choose or design the perfect diamond dresser for your application.

Contact

Prätiv Technology & Engineering Company. 
C/o Bootstart Spaces & Hospitality Pvt. Ltd. Upper ground floor, Clover Hills Plaza NIBM Road, Pune 411048, Maharashtra India.

 

WhatsApp: +91 7028157709

Phone: +91 9930932940

Email: indrasen.dhumal@prativ.com

satyakam.chowdhury@prativ.com

business@prativ.com